CTA IPM & IP INDUSTRIAL PROCESS CHILLERS

Industrial Process Micro (IPM) and Industrial Process (IP) are the new gold standard in industrial cooling.
The best that current technology has to offer to guarantee energy efficiency for OPTIMUM performance.

A COMPLETE SOLUTION TO MEET ALL YOUR REQUIREMENTS
  • Automotive Industry
  • Food Industry
  • Chemistry
  • Plastics Technology
  • Nuclear Energy
  • Textiles
  • Iron and Steel Industry
  • Surface Treatment
  • Wine Production
  • Pharmaceutical Industry
  • Electronics
  • Laser
A CONCENTRATION OF TECHNOLOGIES COMBINING ALL THE BEST ADVANTAGES
  • Easy to Install
  • Energy Revolution
  • The Combination of the Best Components
  • Easy Maintenance
  • Easy to Use – Plug and Play

THE COOLING UNIT THAT HAS REVOLUTIONIZED | THE PRODUCTION OF CHILLED WATER

  1. External shell
  2. Buffer tank
  3. Elastic shell
  4. Gas distributor
  5. Feeding circuits
  6. Return circuits
  7. Inlet gas pipe
  8. Outlet gas pipe
  • OPTIMUM ENERGY EFFICIENCY: For lower electricity consumption, compared with other machineson the market, IPM & IP produce the same cooling capacity.
  • NO FROST EXCHANGER: This tubular heat exchanger patented by CTA is submerged in the buffer tank that guarantees the non-freezing of this part.
  • SAVINGS: Owing the energy savings of the OPTIFLUX exchanger your chiller is quickly amortized.
  • A MACHINE THAT PAYS FOR ITSELF: Because of the energy saved, you recoup the cost of your machine quickly.
  • PROTECTING THE ENVIRONMENT: Owing to the use of environmentally friendly refrigerant, reduced electricity consumption and a closed water circuit.
  • ONLY THE BEST COMPONENTS SELECTED: CAREL microprocessor, Copeland SCROLL™ compressor.
  • MANUFACTURING QUALITY: CTA’s manufacturing process meets strict ISO 9001 certified specifications.
  • THE SOLUTION YOU CAN TRUST: We are committed to providing you with the best technical expertise from the moment you request information until your chiller is commissioned.

HELP TO PROTECT THE ENVIRONMENT

CTA is committed to caring for the environment.
IPM & IP comply with current regulations by using AN ENVIRONMENTALLY-FRIENDLY REFRIGERANT, R410A.
But IPM & IP go BEYOND LEGAL REQUIREMENTS:

  • the HYDRAULIC CIRCUIT IS CLOSED and therefore does not involve pumping or water discharge so there is NO RISK OF LEGIONELLOSIS.
  • the quality of the cooler can be attributed to OPTIMIZATION OF THE EXCHANGER combined with components selected for their ENERGY EFFICIENCY resulting in LOWER ELECTRICITY CONSUMPTION.
EASY TO INSTALL AND START-UP

Fully packaged in a single compact housing and designed with a condenser located on one side only, the IPM & IP chillers adapt to any installation components, both inside and outside. With its built-in hydraulic component, IPM & IP are ready to use. A kit is available to facilitate filling the unit with water.
TOTAL ACCESSIBILITY AT THE FRONT: All the panels can be removed to facilitate maintenance.
DOES NOT REQUIRE A LOT OF STORAGE SPACE: IPM & IP were designed to fit into even the smallest spaces.

REFRIGERATING CIRCUIT

*models IPM2 to IP351US contain only one refrigeration circuit

CP compressor
RM pressure relief valve
PA high pressure switch
MA high pressure gauge
V1 1st stage fan pressure controller
V2 2nd stage fan pressure controller
CD condenser
VE fan
TF relief valve
FI filter/dryer
IL sight glass
SL liquid solenoid valve
TM thermostatic expansion valve
EQ equalization
ES thermal bulb
EV NO FROST evaporator
PB low pressure switch
MB low pressure gauge
PO oil pressure switch
MO oil pressure gauge
VA air bleed valve
VB bypass valve
MH water pressure gauge
VH drain valve
SA anti-freeze sensor
SR regulating sensor
PD water pressure differential cut-out
VS water pressure relief valve
EP pump
SB tank

IPM & IP: The Choice of the Best Components

  • EXCHANGER: The OPTIFLUX exchanger, patented by CTA group, developed in partnership with Alfa Laval, the world leader in exchangers. The tube in flexible shell heat exchanger is integral to the buffer vessel and protects against damage which can occur with improper setup or maintenance.
  • BODY: It is made up of a frame in aluminum sections and panels in PVC plastic coated galvanized steel all mounted on a steel frame, epoxy paint. Option: aluminum or stainless steel panels.
  • FAN WITH STREAMLINED BLADES AND AIR-COOLED CONDENSER: Units are fitted with an axial cooling fan with balanced aluminum blades and an air-cooled condenser in copper pipes and aluminum vanes. This feature reduces noise levels and improves ventilation air flow.
  • SCROLL COMPRESSOR: IP features Copeland Scroll compressors as standard on models IP15 to 1502US. Scrolls minimize power consumption, noise, vibration and moving parts while maximizing reliability and resistance to liquid refrigerant returns.
  • HYDRAULIC KIT: It is made up of a generously sized storage tank, avoiding the risk of compressor short cycles, and a centrifugal pump as standard on all sizes, with a pressure gauge and pressure differential cut-out on the water circuit. An adjustable by-pass valve allows the pressure of the water supply flowing out of the unit to be regulated.
  • CAREL REGULATION: Operation is controlled by miroprocessor according to the starting temperature of the water, monitored by sensors. The digital interface continuously indicates the water outlet temperature. It also displays the operating instructions and the various adjustment parameters.
  • ACCESSORIES:

    • Rubber anti-vibration mountings (supplied loose)
    • Modulating fan speed condensing control
    • Fan speed control
    • Crankcase heater
    • Remote control
    • Sequence phase relay
    • Refrigerant gauges (standard on models IP251US and above)
    • Electromechanical flow switch
  • REAR VENTILATION GRILLE

A Complete Range

HIGH CAPACITY

HEAT RECOVERY

FREE COOLING PACKAGED

MULTIPLE CIRCUIT

FREE COOLINGY

And many other possibilities
  • Stainless steel circuit
  • Cooling towers
  • Dry fluid coolers
  • Heat exchangers
  • Heat recovery
  • Different gas like R134a, R407C, R404a, R290
  • LPEO : plus and process solution
  • Double pump/Hydraulic Skid

Product Selections

ModelWater
Inlet &
Outlet
(NPT)
Cooling
Capacity (1)
Total
Installed
Power (2)
(kW)
Water
Pump
Tank
Capacity
(Gal)
Dimensions
(Inches)
Approx.
Weight
(Lbs)
BTU/HTonsHPLDH
IPM2US½”6,8240.61.30.56292235187
IPM4US½”12,9661.12.10.56292235220
IPM6US½”19,1081.62.90.56292235238
IP15US½”23,88524.30.88332655352
IP20US½”32,8932.75.40.88332655374
IP31US43,6753.66.60.816393170550
IP51US56,9834.68.40.816393170594
IP61US65,8545.59.40.842503981990
IP81US1½"73,7026.110.51.5425039811,078
IP101US1½"100,9998.413.81.5425039851,122
IP121US1½"123,52010.316.71.5425039851,144
IP151US1½"146,04012.2191.5425039851,177
IP201US1½"201,99916.826.53777639851,562
IP251US1½"247,03920.633.33777639851,892
IP351US2"292,07924.337.9312210239852,222
IP401US2"335,7552845.3412210239852,464
IP502US3"379,43031.651.7413213939883,960
IP602US3"477,70039.863.95.413213939884,136
IP652US3"552,76746.173.95.413213939914,224
IP802US4"671,5105687.55.424315479764,840
IP1002US4"758,86063.2100.61024315479764,840
IP1202US4"955,40079.61241026419779885,676
IP1402US4"1,105,53492.1147.41026419779885,940
IP1502US4"1,255,668104.6159.41026419779886,028

For larger sizes and other voltages, consult factory.

Specifications IPM2 - 6USIP15-1502US
Power Supplyvoltage/phase230V/1Ph/60Hz460V/3Ph/60Hz
RefrigeranttypeR410AR410A
Inlet Water Temperature (1)minimum32°F32°F
maximum86°F86°F
Oulet Water Temperatureminimum32°F32°F
maximum68°F68°F
Ambient Temperatureminimum23°F23°F
maximum108°F108°F

Additional specifications available, consult factory.
 
Water Outlet Temperature (°F)30354045505560+
Correction Factor0.680.790.9111.11.191.27
Ambient Temperature (°F)7580859095100105
Correction Factor1.181.141.111.0410.960.92
Evaporator ?T (°F) (5)791012141618
Correction Factor0.99311.0031.0091.0151.0211.025
Condenser ?T (°F) (6)1012.51517.52022.525
Correction Factor10.990.980.970.960.950.93
Ethylene Glycol (%)0102030404550
Correction Factor10.990.980.970.960.950.93

Notes:
(1) Assumes 45°F cooling water supply, 55°F cooling water return and 95°F, ambient temperature. For all other conditions refer to the correction factors.
(2) Total nominal absorbed power by (all) compressor(s) at rated inlet conditions using 230/1/60 or 460/3/60 power supply as applicable.
(3) All models are 60 Hz.
(4) To be used as a guide only. All applications should be confirmed by CTA.
(5) Assumes no change to condenser inlet water temperature.
(6) Assumes no change to evaporator outlet water temperature.

  • Standard water temperature control is +/- 3°F. Close temperature control is available.
  • Crankcase heater included as standard.

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