This cost effective and robust monitor provides a means of ensuring integrity of every weld. The WeldView monitor is packaged in an industrial hardened NEMA 12 enclosure with robust connectors for long-term protection against hostile shop environments.

The unit typically performs more than a thousand separate checks on every production weld to verify the performance and repeatability of the process. During each weld, voltage, current, conductance and power profiles are automatically monitored. Force and displacement measurement profiles are also available options to provide the most comprehensive weld quality monitoring. Any measurements that fails check results is reported immediately by alarm to alert production. The monitor records all data for future proof of weld quality without affecting production throughput.

 WeldComputer WeldView Monitor

Product Detail

Advantages:

• Instantly measure the consistency of every weld
• Reduce or eliminate destructive testing
• Identify weld anomalies as they occur and stop the process
• Record all data for future proof of weld quality
• Identify set-up problems and machine malfunctions immediately
• Rapidly determine the optimum heat and time settings to use in production
• Reduce scrap & save money
• For multichannel units, monitor 1 – 8 weld heads simultaneously for all key welding parameters

Available Options:

• Displacement & force sensing
• Schedule Select
• Seam upgrade
• External function selection to facilitate integration with automated equipment such as PLC’s
• High speed networking to allow transfer of large amounts of data without affecting production throughput

Detection Mode:

• SPOT
• PROJECTION
• SEAM (optional upgrade)
• FLASH *
• CAPACITOR DISCHARGE *

(* Specific optimized configurations available for denoted processes)

Parameters (for every half cycle of every weld):

• Current
• Voltage
• Conductance
• Energy
• Workpiece thickness
• Displacement
• Electrode force