Intertron Model 109A

Single Phase Resistance Welding Controller

All the Features of Your Most Powerful Control with the Ease of Thumb Wheel Operation

Model 109A — Detail Picture — Cabinet Style “A”

Standard Features:
  • Spot Weld Operation
  • 4 Modes of Thumb Wheel Switch Operation
  • Triple Foot Switch Input with Two Stage Initiation
  • Triple Palm Button Input with Dual Mode Anti-Tie Down Initiation
  • 87 Degree Fire Limit
  • Half Cycle Alternate Polarity
  • Direct Interface to Model 375, 10 Station Intertron Scanner
  • Weld/No Weld Switch
  • Pressure Switch Input
  • Emergency Stop Switch Input
  • LED Warning Signal if the Foot Switch is Closed upon Power Up
  • Thumb Wheel Switches Operational Integrity Test with Visual Feedback

Note: Model 109 is identical to 109A less the “# impulses” thumb wheel.

Optional Features:
  • Butt weld Operation
  • Seam weld Operation
  • Seam – Spot – Roll On/Off Switch
  • 50 Hz or 60 Hz Operation
  • Magnetic Circuit Breakers
Specifications:
  • Control Transformer:
    • Standard Input:
      • 60 Hz 200VAC-220VAC-240VAC-440VAC-480VAC @ 150VA
    • Optional Inputs:
      • 60 Hz @ 150VA
      • 50 Hz 240VAC-380VAC-415VAc-480VAC-575VAC @ 150VA
  • Cabinet Sizes:
    • Style “A” Cabinet: 16.5″ x 16.5″ x 9″ (H x W x D)
    • Style “B” Cabinet: 17″ x 20″ x 11″ (H x W x D)
    • Style “C” Cabinet: 30″ x 20″ x 11″ (H x W x D)
    • Style “D” Cabinet: 36″ x 30″ x 12″ (H x W x D)
  • Valve Outputs:
    • Squeeze 120VAC-20VA max
    • Butt Weld Clamp 120VAC-20VA max (Optional)
    • Seam/Roll Spot Relay On/Off Output 120VAC-20VA max (Optional)
  • Contractor Sizes:
    • 300 Amp Free Convection Air-Cooled Contactor in Style “B” Cabinet
    • 600 Amp & 1200 Amp Indirect Water Cooled Contactor in Style “A” or “B” Cabinet
    • 600 to 3200 Amp Direct Cooled Contactors in Style “B” Cabinet
Intertron Products:
Single Phase:

100 | PC100 | 105 | 108

109A | IN200/300 | 375 | 1000

Three Phase:

301B | 302A | 302C | 375

Modes, their Capabilities, and How they are Initiated:
MODE “A” INITIATED BY FS1 AND FS2
squeeze delay time00-99
squeeze time00-99
upslope time00-99
impulses00-99
heat time #100-99
heat % #100-99
down slope/cool time00-99
hold time00-99
off time00-99
MODE “B” INITIATED BY FS1 AND FS3
squeeze delay time00-99
squeeze time00-99
upslope time00-99
impulses00-99
heat time #200-99
heat % #200-99
down slope/cool time00-99
hold time00-99
off time00-99
MODE “C” INITIATED BY FS1 AND FS4
queeze delay time00-99
squeeze time00-99
upslope time00-99
impulses00-99
heat time #100-99
heat % #100-99
quench/cool time00-99
temper time00-99
temper %00-99
hold time00-99
off time00-99
MODE “D” INITIATED BY FS1 AND FS2 OR FS1 AND FS3
squeeze delay time00-99
squeeze time00-99
upslope time00-99
impulses00-99
heat time #1 or #200-99
heat % #1 or #200-99
cool time00-99
hold time00-99
off time00-99

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